Knowledge · Connection Technology
Tightening torques for cutting-ring fittings: L and S series
Many tightening-torque tables circulate for DIN 2353 cutting-ring fittings, and they seem to contradict each other. The reason is not an error: a DIN 2353 fitting has two force points with two different assembly methods. The stud end is tightened torque-controlled, and for that there are verified Nm tables by size and sealing form. The tube-side union nut with the cutting ring is assembled turn-controlled instead, not to a torque. Keep the two methods apart, or the right Nm value ends up on the wrong thread.
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Why the values differ between manufacturers
DIN 2353 and DIN EN ISO 8434-1 standardize the geometry of the fitting, the 24-degree cone, the threads and the cutting ring, but not the tightening torque. That is why every manufacturer states its own values, and why the tables diverge. A tightening torque depends on lubrication, surface and coating (friction-coated nuts about 30 percent lower), material (aluminum bodies at least 30 percent lower), sealing form and connection type. Every catalog marks its Nm values explicitly as approximate only.
More important is separating the two force points. The stud end, that is the port thread, is tightened with a torque wrench; the tables further down are for it. The tube-side union nut with the cutting ring is assembled not to a torque but by turns. The sizes and series themselves are explained in the article DIN 2353: series LL, L and S.
Tightening torques L series (stud end)
The following values apply to the stud end of the light series, for steel phosphated and oiled. Form E is the soft seal with an elastomer sealing ring (ISO 1179-2 or ISO 9974-2), Form B the metallic sealing edge (ISO 1179-4 or ISO 9974-3). For aluminum bodies reduce by at least 30 percent.
| Tube OD (mm) | Stud BSP | Form E (BSP) | Form B (BSP) | Stud metric | Form E (metric) | Form B (metric) |
|---|---|---|---|---|---|---|
| 6 | G 1/8 | 20 | 25 | M10x1 | 20 | 25 |
| 8 | G 1/4 | 40 | 45 | M12x1.5 | 30 | 30 |
| 10 | G 1/4 | 40 | 45 | M14x1.5 | 50 | 50 |
| 12 | G 3/8 | 80 | 85 | M16x1.5 | 60 | 80 |
| 15 | G 1/2 | 100 | 160 | M18x1.5 | 80 | 90 |
| 18 | G 1/2 | 100 | 105 | M22x1.5 | 140 | 150 |
| 22 | G 3/4 | 200 | 230 | M26x1.5 | 200 | 240 |
| 28 | G 1 | 380 | 390 | M33x2 | 380 | 380 |
| 35 | G 1 1/4 | 500 | 600 | M42x2 | 500 | 600 |
| 42 | G 1 1/2 | 600 | 800 | M48x2 | 600 | 800 |
Tightening torques S series (stud end)
For the same tube nominal size, the heavy series carries larger threads and higher torques. For the large sizes with 800 Nm at the G 1 1/2 stud you work with a correspondingly long torque wrench; at very high torques a hydraulic torque wrench comes into play.
| Tube OD (mm) | Stud BSP | Form E (BSP) | Form B (BSP) | Stud metric | Form E (metric) | Form B (metric) |
|---|---|---|---|---|---|---|
| 6 | G 1/4 | 60 | 60 | M12x1.5 | 45 | 45 |
| 8 | G 1/4 | 60 | 60 | M14x1.5 | 60 | 60 |
| 10 | G 3/8 | 90 | 110 | M16x1.5 | 80 | 95 |
| 12 | G 3/8 | 90 | 110 | M18x1.5 | 100 | 120 |
| 14 | G 1/2 | 130 | 170 | M20x1.5 | 140 | 170 |
| 16 | G 1/2 | 130 | 140 | M22x1.5 | 150 | 190 |
| 20 | G 3/4 | 200 | 320 | M27x2 | 200 | 320 |
| 25 | G 1 | 380 | 390 | M33x2 | 380 | 450 |
| 30 | G 1 1/4 | 500 | 600 | M42x2 | 500 | 600 |
| 38 | G 1 1/2 | 600 | 800 | M48x2 | 600 | 800 |
Torque or turns?
The cutting ring itself is not tightened to Nm. DIN 2353 prescribes a turn-controlled assembly per DIN 3859 for it: you count the turns of the union nut, because the ring has to cut a defined distance into the tube, and that distance is reproducible through the turn, not through force. Parker deliberately states no component-specific Nm values for the metallic cutting ring, only assembly torques on request. How many turns each phase needs is set out step by step in the article Assembling a cutting-ring fitting.
So why do you still find Nm tables for the tube side? Because two other connection systems use the same 24-degree cone but seal differently and therefore publish their own tightening torques. The metallic profile ring (for example Walterscheid) and the 24-degree DKO soft seal with O-ring (for example STAUFF) are separate connection types, not a brand contradiction of the cutting ring. Anyone who transfers the values of one system to the other, or even averages them, assembles wrongly.
| Series | Tube OD (mm) | Profile ring, metallic (Nm) | 24-degree DKO, soft seal (Nm) |
|---|---|---|---|
| L | 6 | 25 | 20 |
| L | 8 | 40 | 30 |
| L | 10 | 50 | 40 |
| L | 12 | 70 | 50 |
| L | 15 | 90 | 65 |
| L | 18 | 115 | 110 |
| L | 22 | 210 | 120 |
| L | 28 | 310 | 160 |
| L | 35 | 500 | 275 |
| L | 42 | 600 | 410 |
| S | 6 | 35 | 30 |
| S | 8 | 55 | 40 |
| S | 10 | 70 | 50 |
| S | 12 | 85 | 70 |
| S | 14 | 110 | 78 |
| S | 16 | 120 | 85 |
| S | 20 | 200 | 160 |
| S | 25 | 340 | 200 |
| S | 30 | 480 | 270 |
| S | 38 | 850 | 400 |
Checklist for controlled tightening
- Clarify the connection type: metallic cutting ring, profile ring or 24-degree DKO soft seal, and the sealing form of the stud (Form A, B or E). The method follows from that.
- Tighten the stud end torque-controlled: pick the value by series, thread and sealing form from the table and set the torque wrench to it.
- Keep the thread clean and lightly oiled. The table values apply to phosphated and oiled; friction-coated nuts about 30 percent lower, aluminum bodies at least 30 percent.
- Assemble the tube-side union nut (cutting ring) not to Nm but by turns, separated into pre-assembly and final assembly.
- After the first pressure cycle, check the seat and, if needed, re-set until the force rises again.
Fittings and tools from stock
PTS assembles cutting-ring fittings of the L and S series, the matching stud ends and the torque wrench from its range. State series, size and sealing form, and the technical team confirms the material and tightening torque for your case.
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